Monday, 27 March 2017

Pulse Arc Welder Takes Less Heat Input

Pulse arc welder can join two metals together while using less heat. The welder uses short pulses that help in keeping the current low. This, in turn, results in less production of heat. Where precision is required such a welding method helps meet welding goals effectively.

The software used in the modern pulse arc welder helps one gain better control of the welding job. The settings can be stored for later use so each weld turns out to be exactly the same.  For the manufacturing industry, it is vital to produce products that are longer lasting. For this reason, they need to use the right equipment and the right electrodes. When you take the assistance of an industry leader in welding technologies, you can be sure of savings. Get assistance with welding processes so you have error-free manufacturing.

Sunstone makes some of the best pulse arc welders available on the market. ORION 200I² 250I² is designed to give you microscopic joints. It features a large 10” touchscreen so you can have access to the welding parameters with a single touch. The compact unit is a space saver and is a breeze to store. It offers 3 pulse shape waveform options: Classic Orion, Triangle, and Square.

The Orion 100c, on the other hand, was designed to meet the market demand. It has the high-frequency agitation options that make it easy to weld the tough to weld metals. It is a very versatile, affordable machine that is popular for its price. Users are able to use 2 weld modes, the Pulse Arc Mode and the Micro-Mode.

I know a leading welding service company they help their clients handle challenging issues that come up with welding. You can get the accurate and lasting welds for your project by allowing the company to choose the welding equipment and the electrodes for you. They have been providing technical support to various industries including but not limited to Medical, Aerospace, Defense, Architectural, Electronics, and Energy.

Tuesday, 7 February 2017

Battery Tab Welder can Improve Battery Performance

Battery tab welder has a considerable effect on the performance of battery cells. It can connect the cells in parallel or series or both ways. When cells are joined in a parallel way the grouping of cells can give a higher current at the same voltage as a single cell. The tab welders offer a good way of increasing the current while maintaining the voltage. A metal tab connects the anode and cathode of the battery cell. For better performance, a good weld is required between the end connectors and the terminals. Spot welders are used for making connections. The better welders make better connections so you can get durable performance from the battery.

Sunstone welders are popular for welding battery packs. They are also used in aerospace welding, PCB welding, electrical components, seam welding and other applications. Their unique resistance welding system utilizes modern technologies, giving users benefits of a high-frequency inverter with the accuracy of a linear DC.  The welders offer a range of settings, unlike the other linear DC welders. It also does not require an external transformer.

Battery tab welder by Sunstone offers better repetition rates and low-energy control. You can choose short or long weld times based on your application. It is easy to update and increase the capability of the welder by using the custom-designed software. The welder does not generate much heat and users can get stronger weld joints in a shorter time.

I know a leading company in welding and joining technologies. They have the equipment and the expertise to take care of all your metal joining needs. Outsource the job to them or buy the right equipment to join metals on your own.  You can find lower prices on equipment and electrodes while getting the technical assistance to take your projects forward. Free test welds allow you to choose the right equipment.

Click here for a battery tab welder: www.a-i-t.com

Wednesday, 23 November 2016

Capacitive Discharge Welder Stores Energy for Quick Welds

Capacitive discharge welder is used for making all sorts of welds. It is widely used for welding battery tabs. The batteries used in the laptops can be repurposed. If you want to make an electric bike or a small motor and need a battery for it, get an old battery and work with it.  This way you can save more than half your money.

Some welders are affordable and last you longer while some commercial units may not be durable. When choosing a welder look for a popular brand name.  The ones made by Sunstone and Avio are quite popular due to their efficiency and high functionality.

When working with the unit safety needs to be a number one concern as electricity is harmful. Devices that use a low voltage are good to work with as you will not get electrocuted. With a high voltage, you can get the jolts. The weld site will also spark if you do not apply ample pressure on the electrode. This is why everyone is required to wear safety goggles while doing welds. Gloves also help protect you from sparks and let you have a good grip throughout the welding process.

A capacitive discharge welder has large capacitors that store energy and release it quickly when required. They work fast and the nugget formation takes place within in a few milliseconds. The energy used during the weld does not heat up the rest of the material as is the case with other types of welding. The nearby area affected by the heating and cooling is smaller in size. Metals change properties when heated and with a CD welder, this area is small. Both copper and aluminum are thermally and electrically conductive metals and these can be welded using the CD welders that continue performing even when the voltage fluctuates. The rapid heating fuses the metals and welds them.

The welders can be adjusted to give their minimum or maximum energy. They are used along with a power booster for more energy. You can get faster weld repetition when you use a booster with the welder.

Click here for a capacitive discharge welder: http://www.a-i-t.com/about-us

Tuesday, 1 November 2016

ACF Bonding for Flexible Printed Circuits

ACF bonding is used in making flexible printed circuits due to its low cost and effectiveness.  The anisotropic conductive film is easy to use and makes bonding two surfaces quicker. The operation results in less wastage and therefore more manufacturers are using it to connect flex on board or flex on chip.

When you need to put together a flexible printed circuit to another flexible printed circuit or with a flexible printed board, ACF bonding is the right choice as it provides the mechanical strength to bonded parts. Heat and pressure are used in the bonding process and after the area cools down it becomes mechanically strong. Many companies offer soldering and bonding service to clients that make sleek looking electronic equipment and devices.  They have the latest equipment to take on their clients projects and can give you the technical advice needed to take your projects forward.

Both automatic and semi-automatic equipment is available online if you want to do the job yourself. However, businesses that outsource the work can benefit from the experience of expert companies that have been working the market for decades. You also save money on labor costs, so to make your ACF bonding projects more feasible it is good to outsource the work to an experienced company.

The bonding equipment aligns the two parts to be joined automatically. This way there is no risk of errors and all the work gets done to perfection. Such equipment is meant for medium to high volume jobs. The machines come with software and you can use it for repair jobs as well.

Some ACF bonding equipment uses a line of two or more separately controlled bonding heads. The machine is able to bond rows of assemblies in a single cycle. Carriers are used to mount assemblies which are fed into the machine and with the push of the start button the machine bonds the line of assemblies. Each line can have different bonding heads, time, temperature as well as pressure.

If you are looking for a business to run from your garage, learning how to use a bonding machine can be fruitful. You can make a handsome income repairing printed circuits and printed circuit boards.

For ACF bonding, click here: http://a-i-t.com/about-us/

Tuesday, 12 April 2016

Resistance Welding Equipment for Fast Turnaround Times



Resistance welding equipment offers the best way of joining metals together. In the automotive industry and other industries where metal works are a major part of the production, special attention is paid to the welding equipment. The new resistance welding methods eliminate the risk of burns and accidents. The machines are simple to use and are great for spot welding or joining entire metal sheets together.

The Avionics (Avio) brand of resistance spot welders and Sunstone brand spot welders are more affordable than others on the market.  These machines give you the high precision required to keep the cost of welding projects at the lowest. The job gets done faster and with more precision.

When you want to buy any welding equipment ask for a free test weld. Get the technical advice you need to come to a decision. Compare a few brands on the market and check the price. If you do not know which equipment is right for you look for a market leader and rely on them for technical help. 

Sometimes setting up a welding process can be daunting. For such situations, the equipment seller can help with setting up the unit at the site. The technicians can also train your staff so they can get the optimal performance from the equipment. With the resistance welders, you can also get the right electrodes at low prices.

Custom welding solutions are available to suit client’s individual needs. Buying the right equipment leads to increased productivity for your business. If you own a resistance welding machine that does not give you the performance you need, it is good to get it reconditioned or buy a new one. By getting the right machines you can ensure your employees have the right tools to get the job done fast. AIT offers Avionics (Avio) brand of resistance spot welders and Sunstone brand spot welders at the best prices online.

Looking for resistance welding equipment? Click here: http://www.a-i-t.com/   

Wednesday, 16 March 2016

CNC Machining Services for Complex Parts

CNC machining services offered by manufacturing companies are of various types. The 5-axis involves 3 linear axes and an additional two rotary axes. Many machines have the complex parts that require a sophisticated solution. The 5-axis machining serves as the key to save on cost and get fast turnaround times.

For any production project, time is precious and accuracy is of prime importance. Faults during the machining process add to project cost. With 5-axis, one eliminates the risk of faults during machining. With faster cutting speeds and lower tool vibrations, one can achieve faster and better results. Another good benefit of 5-axis is that it eliminates the need for casting.

The 5-axis milling can be used with a wide range of materials including stainless steel, brass, titanium, tungsten, carbon steel, copper, silver, bronze and more. Various types of plastics and composite materials can also be used with the single step machining. The results with 5-axis are more accurate and save on machining time. Clients also save on the cost of the project as all the work is done in a single step. Drilling holes in metal can be time consuming. With the one-step machining process, making holes in metal becomes a breeze.

When you are looking for 5-axis machining services choose a company that has the experience and expertise in the field. By choosing a well-experienced company you can get the benefit of reducing the turnaround time and get the higher quality of work. One also needs to check the milling machines before hiring a company. The modern machines that are in a better condition will allow the project to run smoothly without interruptions. Another thing you may want to consider is project cost. To reduce the cost you have to compare a few companies and then choose the one that suits your budget best.

Looking for CNC machining services? Click here:  http://www.a-i-t.com

Tuesday, 16 February 2016

Resistance Welding Equipment for Rent and Sale

Resistance welding equipment by leading manufacturers is available online at low cost. The Hughes Welder and the Unitek Welder are most popular due to their high functionality and precision. Electrodes of a wide variety are also available to meet your project needs. 

Manufacturers that make resistance welding electrodes offer straight electrodes, low-cost dome, pointed, flat, offset, truncated, radius, besides other welding electrodes. Some also offer the welders and reflow soldering machines. When you are looking for tools for the Hughes Welder or the Unitek Welder get in touch with a company that has decades of experience working with big brand names. These companies enjoy technical superiority over rivals and hence are better to deal with.

You can find resistance welding electrodes in a wide range of materials such as class 2 copper, glidcop, molybdenum, copper-tungsten, and pure tungsten electrode online. Only the long-established companies can offer you low prices and the technical support you need. They help clients with customizations as well. They also offer machines and tools on the rental basis if you do not have the finances to buy the same.

Get the micro-joining machines for metal joining, metal welding, soldering, plastic joining and hermetic sealing at an affordable cost. When you have to weld battery tabs, aluminum or copper, get the capacitative discharge welder. You can get free weld tests and the customer support you need.

Avio offers resistance welding machines to join rectangular-shaped lithium-ion battery and cylinder-shaped lithium-ion battery. With Avio, you can use laser joining and resistance welding methods. These machines are used for a number of applications. They are durable yet affordable. For joining metals on solar battery junction boxes, batteries, wiring, U-shaped terminal and wire, electronic components, mechanical fabrication, PWB PCB, DVD/Blu-ray Disk, motors and wire harness, the Avio machines are used for best results.

Looking for resistance welding equipment? Click here: http://www.a-i-t.com/